CBN Insert PCD Insert CBN Tools PCD Tools
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CBN Insert PCD Insert CBN Tools PCD Tools

Polycrystalline diamond is extremely hard and is produced by sintering together selected diamond particles with a bonding matrix under high pressure and temperatures. As a result of its extreme hardness and toughness, PCD is extremely wear-resistant and has high thermal conductivity. The combination of the excellent hardness and wear properties of the diamond with the strength properties of the carbide makes PCD a cutting tool material that permits metal cutting performance up to the very limits of today’s the machine tools and metal cutting systems.

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Description

CBN series

 

Grade Style Coating Main Binder CBN Volume Applications
Cast Iron Ductile
Cast Iron		 Hardened
Material		 Mill Rolls Sintered
Alloy
B99 Solid – AlN 93% ● ○ ●
B23 Brazed – Ti 90% ● ●
B30 Brazed – Ti 95% ● ●
B36 Brazed – TiCN 65% ●
B6K Brazed TiCN TiCN 65% ●
B40 Brazed – TiN 65% ●
B52 Brazed – TiC 50% ● ●
B5K Brazed TiCN TiC 50% ● ●

B99

Features
  • Excellent wear resistance for high-speed cast iron machining
  • Ideal for Mill-roll machining

[ Recommended cutting conditions ]

Work material Application Purpose Cutting speed (SFM) Feed
(IPR)		 Depth of cut (inch) DRY WET
Cast iron Turning Rough
Semi finish		 2000-4500 .006-.020 .020-.140 ● ●
Mill Rolls Turning Rough
Semi finish		 100-200 .004-.012 .010 ●

B23

Features
  • Excellent wear resistance thanks to high CBN content
  • Ideal for roughing cast iron and machining sintered materials
Brake rotor
Gray cast iron
820 SFM
.0079 IPR
.079″ DOC
WET
NTK : B23 210 pcs
Competitor’s CBN 70 pcs

[ Recommended cutting conditions ]

Work material Application Purpose Cutting speed (SFM) Feed
(IPR)		 Depth of cut (inch) DRY WET
Cast iron Turning Rough
Semi finish		 1300-4500 .004-.020 .008-.080 ○ ●
Sintered alloy Turning Rough – Finish 150-750 .001-.008 .002-.020 ● ●

B30

Features
  • Excellent wear resistance thanks to high CBN content
  • Designed for finishing cast iron
Cylinder block
Cast iron
2600 SFM
.012 IPR
.004″ DOC
WET
NTK : B30 800 pcs
Competitor’s CBN 500 pcs
Work material Application Purpose Cutting speed (SFM) Feed
(IPR)		 Depth of cut (inch) DRY WET
Cast iron Turning Semi finish
Finish		 1300-4500 .004-.020 .008-.080 ○ ●

B6K / B36

Features
  • Excellent combination of wear resistance and toughness due to special TiCN binders
  • Best for semi-interrupted cutting of hardened materials
Gear (HRC61-65)
5120H
430 SFM
.006 IPR
.004″ DOC
DRY
NTK : B36 50 pcs
Competitor’s CBN 20 pcs

[ Recommended cutting conditions ]

Work material Application Purpose Cutting speed (SFM) Feed
(IPR)		 Depth of cut (inch) DRY WET
Hardened material Turning
(Light interruption –
Medium interruption)		 Rough – Finish 130-800 .002-.008 .004-.040 ● ●

B40

Features
  • Exceptional toughness thanks to special TiN binders
  • Designed for severely interrupted cutting of hardened materials
Universal joint (HRC62)
1055
360 SFM
.0055 IPR
.0059″ DOC
DRY
NTK : B40 2300 pcs
Competitor’s CBN 1500 pcs

[ Recommended cutting conditions ]

Work material Application Purpose Cutting speed (SFM) Feed
(IPR)		 Depth of cut (inch) DRY WET
Hardened material Turning
(Heavy interruption)		 Rough – Finish 100-500 .002-.008 .004-.040 ● ○

B5K / B52

Features
  • Excellent wear resistance due to optimum CBN content with special TiC binders
  • Ideal for finishing ductile cast iron and continuous cuts for finishing hardened materials
Hub
Ductile cast iron
1150-1130 SFM
.003 IPR
.0079″ DOC
WET
NTK : B52 60 pcs
Competitor’s CBN 30 pcs

[ Recommended cutting conditions ]

Work material Application Purpose Cutting speed (SFM) Feed
(IPR)		 Depth of cut (inch) DRY WET
Ductile cast iron Turning Finish 300-1600 .004-.016 .012-.080 ○ ●
Hardened material Turning
(Continuous –
Light interruption)		 Rough – Finish 300-1000 .004-.020 .004-.040 ○ ●

PCD (Polycrystalline Diamond)

Features
  • Faster cutting speeds than carbide
  • Recommended for cutting aluminum and copper alloys thanks to its excellent adhesion resistance
  • Incorporates a very sharp cutting edge
  • Available for general turning and cut-off in addition to the inserts for milling cutters

[ Recommended cutting conditions ]

Work material Application Purpose Cutting speed (SFM) Feed
(IPR)		 Depth of cut (inch) DRY WET
Aluminum alloy
Non-ferrous material		 Turning Rough – Finish – 6500 – .006 – .200 ●
Milling Rough – Finish – 25000 – .008 – .200 ●

PD1

Features
  • Sharp cutting edges
  • Enables high precision and stable machining by controlling the potential for built-up edge
Spool
①Rough ②Finish
A6061 A6061
660 SFM 660 SFM
.004 IPR .002 IPR
.200 DOC .008 DOC
①NTK : PD1 30,000 pcs
②NTK : PD1 30,000 pcs

PD2

Features
  • Super micro grain PCD maintains sharp cutting edges with increased chipping resistance
  • Good chip control due to the high rake angle on the insert
  • 3D Chipbreaker is now available

Spool
A6061
560 SFM
.002 IPR
.006 DOC
NTK : PD2 15,000 pcs
Competitor’s PCD 10,000 pcs

PCD CUTTING INSERTS

PCD with Laser-Chip-Breaker

PCD – Milling Cutter Insert

Automated Production

CBN CUTTING INSERTS

Cubic boron nitride is the second-hardest known material after diamond, and as such, is ideal for cutting tools that wears far more slowly than those with other cutting tool materials. We therefore achieve a very high degree of shape and dimensional accuracy and can machine hard materials such as steel more reliably.

CBN Solid – Shapes

CBN – Insert

CNC – Production

 

CBN Insert Indonesia PCD Insert Indonesia CBN Tools Indonesia PCD Tools Indonesia CBN Insert Batam PCD Insert Batam CBN Tools Batam PCD Tools Batam CBN Batam PCD Batam CBN Batam PCD Batam PCD CUTTING INSERTS CBN CUTTING INSERTS

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